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Screen cover Mold, MT11020 texture surface quality, good for 350 ton injection machine production

Category:
Plastic Engineering Solutions
Price:
USD 5000-20000 /SET
Payment Method:
T/T, L/C,Western Union
Specifications
Material:
ABS +PC
Surface Quality:
Texture MT11020
Color:
Gray And KM White
Introduction

Screen Mould Flow Analysis:

 

A. Part cover is critical, need texture on the A type surface as require; also no flash, no gate, no welding line, no other cover issues on the critical surface;

B. Bottom holes has critical function, W x L only has +/-0.05 mm tolerance even up to 50 mm size;

C. Parting line has critical, no flash and need seal off light, so deflection as flatness as 0.4 mm for part size as L x W=336 *182.3 mm. very hard to meet as part construction has many holes;

D. Color must meet client's color match requirement" D", details as "E" should with in 0.5 with any inspection method, A, B, L should within 0.7 with any inspection method. 

 

Screen cover Mold, MT11020 texture surface quality, good for 350 ton injection machine production

Screen cover Mold, MT11020 texture surface quality, good for 350 ton injection machine production

 

Part construction review:

 

1. Part thickness as major as 2.3 mm, material is PC+ABS as Kingfa GAR-011C; 

2. Part construction has many buttom holes, that will cost so many welding line on the cover;

3. Parting line has chamfer, that will be hard for gate setting;

4. Also will very hard to filling balance because we have to fill from one side.

 

Screen cover Mold, MT11020 texture surface quality, good for 350 ton injection machine production

 

Mould Flow Analysis:

 

A. Fill time checking, two gate V. S three gate proposal.

B. VP compare.

 

Screen cover Mold, MT11020 texture surface quality, good for 350 ton injection machine production

Screen cover Mold, MT11020 texture surface quality, good for 350 ton injection machine production

 

 

Mould Information:

 

Plastic materials:
PE, PS, ABS, PP, PVC, PMMA, PBT, PET, PC, POM, PA66, PBT+GF30%..etc.
Other materials:
Rubber, Silicone rubber, aluminum, zinc...Metal etc.
Mold type:
Auto-Pipe Mould making
Feature:
Non marking and Non flash is base request, meet client engineering well.
Color, Quantity, Unit price, Tooling cost, Tooling size:
To be color standard to control, panton etc.
Mold structure:
Custom Closure Mould, Plastic Frame Mold, Overmould, 2k mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Cold runner system LSR Mold etc.
Mould Base:
HASCO standard, European standard, LKM standard & World standard
Mould Base Material:
LKM, FUTA, HASCO, DME, etc. or as per customer’s requirement.
Surface Finish:
Texture (MT, YS), high gloss polishing as engineering
Finish:
Mirror finish etc. as engineering
Cavity / Core steel:
P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 etc. can have national metal in china.
Cavity:
Single cavity, Muti Cavity, based on customer’s engineering requirement.
Hot / Cold Runner:
HUSKY, INCOE, YUDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand…etc. for hot runner system,
Mould Life:
1,000 to 1,000,000 shots ((according to your working environment))
Design Softwares:
CAD, CAM, CAE, Pro-E, Solid works…etc.
Equipments:
High speed CNC, Precision CNC, EDM, Wire Cut, Grinding machine, Plastic Injection Molding Machines for testing mold from 50-3000T available.
Package:
Standard exported wooden box packed, fumigation process (upon required)
Mold building lead time:
T1, 20~50 days, parts measurement report (upon required).
Annual production:
250 sets of plastic mold
Click for any questions and send us enquiry

 

Send RFQ
Stock:
MOQ:
1 SET